stern_neu.jpgService


OC 500 LE
Scope of service
Maintenance intervals
D11st inspection between 1,000 and 3,000 miles (approximately 1,500 and 5,000 km)
J1Maintenance work scheduled once a year
J2Maintenance work scheduled every 2 years
J3Maintenance work scheduled every 3 years
km4Maintenance work scheduled every 80,000 miles (approximately 120,000 km)
km5Maintenance work scheduled at 35,000 miles (approximately 60,000 km), then every 110,000 miles (approximately 180,000 km)
km6Maintenance work scheduled every 185,000 miles (approximately 300,000 km)
km7Engine oil change every 20,000 or 35,000 miles (approximately 30,000 or 60,000 km) (depending on the oil grade)


Chassis no.:Bus registration number:
Odometer reading:Customer:
Order number:Date:


Check by after-sales service adviser
Surname:

OKNot OK
 Check for paint, corrosion and accident damageBox Box 
 Tachograph test due ( 57)Box Box 
 General inspection dueBox Box 
 Safety check dueBox Box 
 Exhaust emission inspection dueBox Box 
 Read the malfunction memoryBox Box 


arrow_r.gifBasic data

1st inspection


CompletedSignature
D101 Engine
Check the engine oil level, top up as required


Box line-solid

D101 Engine
Check that all oil, fuel, coolant, compressed air and refrigerant lines in the engine compartment do not leak or show any chaffing


Box line-solid

D127 Automatic transmission
Checking the oil level, topping up as required


Box line-solid

D132 Suspension
Retighten the screwed connections on the axle strut, trailing arm to the frame and driven axle


Box line-solid

D135 Rear axle
Checking the axle for condition and leaks


Box line-solid

D135 Rear axle
Checking the spring buckle bolted connection on the rear axle. This only applies to vehicles with a spring buckle fastening on the air spring bellows carrier.


Box line-solid

D146 Steering
Checking the oil level in the hydraulic steering expansion tank, topping up if necessary


Box line-solid



Jobs to be carried out


CompletedSignature
J101 Engine
Check the tightness and condition of the engine
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

km501 Engine
Checking and adjusting valve clearance


Box line-solid

km718 Lubrication
Changing the engine oil and replacing the main oil filter
, Maintenance work scheduled at least once a year

Box line-solid

J127 Automatic transmission
Checking the oil level, topping up as required
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J227 Automatic transmission
Oil change and filter replacement
, Maintenance work scheduled at least every 80,000 miles (approximately 120,000 km)

Box line-solid

J132 Suspension
Checking the shock absorbers for tightness (visual check) and secure seating (by hand) - checking the suspension air bags for external damage (visual check)
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J133 Front axle
Lubricating the steering swivel
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J233 Front axle
Changing the grease in the wheel hubs on the front axle
, at least every 110,000 miles (approximately 180,000 km)

Box line-solid

J135 Rear axle
Checking the axle for condition and leaks
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J235 Rear axle
Changing the oil in the rear axle transmission
, Maintenance work scheduled at least every 80,000 miles (approximately 120,000 km)

Box line-solid

J142 Brake chassis/component
Checking the brake pad thickness
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J142 Brake chassis/component
Draining the compressed-air reservoir
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J142 Brake chassis/component
Checking the brake hoses and lines for condition and chafing
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J142 Brake chassis/component
Replacing the granulate cartridge in the compressed-air drier, cleaning the silencer
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J142 Brake chassis/component
Removing, disassembling and cleaning the cyclonic separator - applying water-repellent grease to the electrical connection - checking the drainage function and tightness
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

km446 Steering
Replacing the filter cartridge in the hydraulic steering expansion tank


Box line-solid

J146 Steering
Checking the oil level in the hydraulic steering expansion tank, topping up if necessary
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J146 Steering
Checking tie-rod and thrust-rod joints for undue play - checking dust boots for undamaged condition - checking the tyre tread: if there are irregularities, measure the toe-in and wheel camber, correct as required.
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

km646 Steering
Servocom steering gear inspection


Box line-solid

J147 Fuel system
Changing the fuel prefilter
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J147 Fuel system
Replacing the main fuel filter
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J150 Cooling system
Checking all drive belts for condition and tension
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J150 Cooling system
Checking the coolant level, topping up if necessary - checking the concentration of antifreeze/corrosion inhibitor in the coolant (must provide antifreeze protection down to 37C all year round)
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J350 Cooling system
Renewing coolant


Box line-solid

J150 Cooling system
Checking the radiator and charge-air cooler for dirt and cleaning if necessary
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J150 Cooling system
Changing the oil at the fan drive angular gear
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J152 Air intake
Checking and cleaning the filter cartridge in the dry air cleaner - - cleaning the dust extraction valve of the dry air cleaner
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J352 Air intake
Replacing the filter cartridge for the dry air cleaner


Box line-solid

J152 Air intake
Checking connection hoses and rubber gaiters on the intake pipe between air cleaner and engine for leaks, retightening hose straps - checking hose fittings between charge-air cooler and engine for leaks, retightening hose straps
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid

J154 Electrical equipment, instrumentation
Batteries: checking the fluid level, topping up as required. Checking cable connections on the battery terminals for firm seating and perfect contact and greasing them.
, Maintenance work scheduled at least every 35,000 miles (approximately 60,000 km)

Box line-solid



Final check


CompletedSignature
Carry out a test drive (check combustion, smoke development, engine temperature, oil pressure, fan function, the electrical instrument panel function, the compressed air supply warning systems, coolant temperature, and engine oil pressure check the operation of the service brake and the continuous brake check the entire chassis and engine for noises check the roadworthiness of the steering, tyres, lighting and signalling system).

Box line-solid

Clear the malfunction memory

Box line-solid



Bestell-Nr.: 01.2006